Application engineering

Silicone solutions built around the assembly.

EST connects the part, operating environment and production process to practical material routes for electronics, consumer devices, energy systems, mobility and textile printing.

Silicone dispensing on an electronic assembly
Engineering method

Selection starts with the conditions the material must survive.

A data sheet describes a material. A dependable recommendation also considers the geometry, substrates, cure window and how the part will be used.

01

Define the assembly

Part geometry, gap or potting depth, substrates and sensitive components.

02

Map the exposure

Temperature, moisture, electrical demands, vibration and service life.

03

Fit the process

1K or 2K dispensing, viscosity, working time, cure schedule and line speed.

04

Validate the candidate

Adhesion, cure, electrical or thermal performance and production trials.

Application fields

Experience across four manufacturing environments.

Each field is organized by typical assemblies, engineering priorities and the EST material routes available for evaluation.

Electronic assembly prepared for localized potting
Electronic assembly prepared for localized potting
01

Electronics & semiconductors

Protect control boards and sensitive components while balancing electrical insulation, stress, heat and production requirements.

Typical assemblies

  • PCB and control modules
  • Sensors and connectors
  • Power modules and LED assemblies

Engineering priorities

  • Moisture and contamination protection
  • Electrical insulation and low stress
  • Thermal cycling and vibration resistance

Material routes

  • Potting and encapsulation
  • Bonding and sealing
  • Thermal management materials
Potted lighting and compact electronic components
Potted lighting and compact electronic components
02

Consumer electronics

Support compact, high-volume products where controlled flow, reliable bonding and repeatable curing matter on the production line.

Typical assemblies

  • Lighting and smart-home devices
  • Displays, cameras and sensors
  • Wearables, connectors and small modules

Engineering priorities

  • Miniaturized gaps and controlled flow
  • Low-stress bonding and sealing
  • Appearance, cure speed and repeatability

Material routes

  • 1K RTV bonding and sealing
  • 2K potting systems
  • Transparent and controlled-cure options
Sealed power module on a production fixture
Sealed power module on a production fixture
03

New energy & automotive

Address heat, weather, vibration and electrical protection in energy conversion, charging and vehicle electronic assemblies.

Typical assemblies

  • Battery and power-conversion modules
  • Charging and solar electronics
  • Vehicle controllers, lighting and sensors

Engineering priorities

  • Heat transfer and temperature cycling
  • Weather, moisture and vibration
  • Electrical protection and long-term reliability

Material routes

  • Thermally conductive materials
  • Protective potting systems
  • Flexible bonding and sealing
EST textile screen-printing kit and color system
EST textile screen-printing kit and color system
04

Textile printing

Create flexible, tactile and durable printed effects with silicone ink systems designed for screen-printing workflows.

Typical assemblies

  • Sportswear and stretch fabrics
  • Logos, labels and decorative graphics
  • Anti-slip and raised tactile effects

Engineering priorities

  • Stretch and recovery
  • Wash durability and hand feel
  • Color, print definition and layer build

Material routes

  • TSL silicone ink series
  • Color and process additives
  • Screen-printing trial support
Application-to-material map

Move from a manufacturing need to the right product system.

These routes narrow the search. Final selection still depends on the exact substrates, process and validation targets.

Materials research and application development laboratory
Materials research and application development laboratory
Application validation

A shortlist becomes useful only after it is tested on the real assembly.

EST's application work combines formulation knowledge with practical process checks. Share the part, substrate and operating requirements so the trial plan reflects production reality.

  • Substrate compatibility and adhesion
  • Mixing, dispensing and cure window
  • Thermal, electrical and environmental targets
  • Pilot-part review before production use
Start with your application

Tell us what the assembly needs to do.

Use the guided selector for an initial shortlist, or send the assembly, substrates, process and performance targets to an EST engineer.

Find a productContact an engineer